What are the factors that affect the cost of CNC machining centers?
CNC processing of the same product,different manufacturers will always give you a different offer.There are also many factors that affect the quotes you receive for any given CNC machining project.You must have a clear understanding of everything that affects contract processing and manufacturing costs in order to achieve the results you want at the most appropriate price.What are the factors that affect the cost of CNC machining centers?
Material
As with any type of manufacturing,the materials you are using affect the processing costs.Some materials are more difficult to process than others,and some are more expensive as raw materials.
CNC machined part size
The size and overall geometry of the part is of course an important factor in the quotation of the machining operation.Obviously,the larger the physical part,the more material is needed to make it.The more detailed and complex the geometric design,the higher the cost of creation.Very tight tolerances are required,long tool arrivals,better surface finishes,or parts that are difficult to form geometric shapes will cost more for simpler parts.
CNC processing equipment needs
The machines required to create parts can have a significant impact on cost.Can CNC machining centers use a multi-axis machine to complete parts,or do they need multiple machines?How many different machines and operations are needed?What size machines are needed?Modern processing equipment is very expensive,random machine type,brand,quality,size And ability is different.Each of these factors must be considered in the accurate cost determination of the part or product.
Processing outside the CNC
Many processed products require additional processing such as heat treatment,special processing operations,surface treatments and specialty coatings.All of these requirements will increase the cost of the base product and should assess its necessity and value.
More complex machining operations require the expertise of more trained and skilled mechanics.The skills and experience of talented mechanics are not without cost–and there are reasons.No formal training program can replace on-the-job experience and on-the-job training.
Number and frequency of operations
One of the most important cost influencing factors that is often misunderstood is the amount of operations.Many components require multiple operations and steps to complete,sometimes even many.Each of these operations must be set up and processed.From a basic manual finishing operation,you must centrally combine the tools and consumables required to perform very complex machining operations with many tools that can be loaded,dialed in and adjusted to produce Required tolerances.
Inspection standards
If the likelihood of failure and the associated consequences are negligible(taking into account the fishing reel components),the level and level of inspection checks can be greatly reduced,thereby significantly reducing the cost associated with component inspection.Therefore,when considering the cost of processing parts,a clear standard of appropriate inspection levels should always be given.
Tax,environment and regulations
Other costs may not be so obvious,but they are crucial.Processing parts requires the use of many different materials,lubricants,coolants,chemicals and safety issues.Due to the nature of the components or any special requirements of the materials,the cost may be severely affected.
CNC part processing design
Is your CAD drawing accurate,detailed and complete?You may need the help of an experienced engineer or mechanic to complete your design plan to ensure that your finished product is discharged as expected.A tolerance analysis is easily overlooked and can also cause assembly or functional problems at random.
The above are the factors that affect the cost of CNC machining listed by Jiexiang Industry.In general,almost everything we use in our daily lives is nothing more than a generation or a second generation of CNC machined parts.Therefore,understanding the cost drivers of machined parts and using them effectively can ultimately reduce all the costs we use.